EMAG Retrofits VSC 400 DDS for Enhanced Gear Machining at EWS Weigele

EMAG has retrofitted a VSC 400 DDS machine at EWS Weigele, enhancing production capabilities for bevel gears. This modernization offers process reliability comparable to new machines but with reduced downtime, allowing production to resume in weeks. The retrofit includes advanced CNC control, automation interfaces, and a Varia quick-change system, improving efficiency in small batch production. The approach demonstrates that retrofitting can be a viable alternative to new investments for companies focusing on high-quality, small series production.

Published Mar 29, 2026

EMAG has modernized a VSC 400 DDS machine for EWS Weigele, improving bevel gear production efficiency. The retrofit allows for production resumption within weeks compared to 8-12 months for a new machine.

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It includes a modern CNC system and automation interfaces, enhancing process reliability and cost-effectiveness. The VSC 400 DDS operates with a vertical pick-up principle, ensuring high accuracy and stability in machining.

EWS employs a Varia quick-change system for quick tool changes, minimizing downtime. This retrofit strategy supports production with small batches while maintaining high quality standards.