Article

Additive manufacturing (AM) is utilized for small series production of plastic, metal, and special ceramic components, but companies often struggle to transition from prototypes to stable series production due to issues like process instability, inadequate component qualification, and lack of integration into existing structures. 3D-WERK addresses these challenges by implementing structured additive processes and training on design, process management, and quality assurance. Key discrepancies between AM promises and actual capabilities include component quality requiring additional post-processing, underestimating variability impacts, and overlooking costs related to development and quality assurance.

Future roles for engineers will demand hybrid skills that incorporate systemic thinking, data-based methods, and interdisciplinary collaboration. In the next five years, AM will see advancements in automation, standardized qualification, and hybrid manufacturing, with opportunities in high-value applications across the DACH region, alongside risks from skilled labor shortages and increased international competition.