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Audi is implementing software-defined automation and artificial intelligence to enhance its manufacturing capabilities, in partnership with Siemens. The key innovation is a virtual PLC utilizing the SIMATIC S7-1500V system, which is TÜV-certified for fault tolerance.

This system operates from a remote data center and deploys functions via Industrial Edge technology, allowing for real-time software updates during production. Additionally, AI models are employed to identify defects in components, facilitating quicker fault detection. The combination of virtual automation, AI, and modular operations aims to improve efficiency and sustainability across Audi's global factories, while simplifying maintenance and updates through a standardized infrastructure.