Unifuel's Flexiforming Technology Validated for 100% Sustainable Aviation Fuel Production

Universal Fuel Technologies' Flexiforming technology has been validated by Washington State University, enabling production of 100% sustainable aviation fuel (SAF) from HEFA byproducts. The technology converts HEFA-derived naphtha into synthetic aromatic kerosene, addressing the industry's need for aromatic components in jet fuel. This innovation aims to reduce capital costs and energy consumption, making SAF production more economically viable. The successful results highlight its potential to increase SAF yields and facilitate integration within existing refinery infrastructures.

Published Mar 25, 2026

Universal Fuel Technologies' Flexiforming technology has been independently validated by Washington State University, enabling the production of 100% sustainable aviation fuel (SAF) from Hydroprocessed Esters and Fatty Acids (HEFA) byproducts. Flexiforming converts HEFA-derived naphtha into synthetic aromatic kerosene, which, when blended with paraffinic SAF, creates a fully synthetic jet fuel.

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The technology operates at lower capital costs and energy consumption compared to traditional methods, allowing for integration with existing refinery infrastructure. This development addresses critical supply challenges and the need for aromatic components in aviation fuel, crucial for meeting performance standards. Unifuel's innovation provides a potential pathway for scaling SAF production as regulatory conditions evolve.