AI Glass Project Launched to Reduce Emissions in UK Glass Manufacturing

The AI Glass project, a collaboration between Glass Futures and the University of Liverpool's Virtual Engineering Centre, aims to reduce emissions in glass manufacturing through a digital twin model. Funded by £1.5 million from UKRI, the project uses advanced physics modeling and AI to optimize sustainability and efficiency.

The initiative allows manufacturers to test process changes, such as switching to hydrogen or biofuels, without risking equipment or output. The AI platform predicts energy consumption, emissions, melt quality, and operating costs, supporting data-driven decisions.

The project also includes a 3D digital twin of the Glass Futures site for training and safety planning. Previous research indicated biofuels could reduce emissions by up to 80% compared to natural gas, and AI Glass aims to enhance these advancements.